Journal of Industrial and Engineering Chemistry, Vol.115, 528-536, November, 2022
Aqueous two-phase extraction to separate alpha-ketoglutaric acid from fermentation broth by combining crystallization
E-mail:,
Alpha-ketoglutaric acid (a-KG) is a crucial intermediate with broad application prospects. However, the downstream separation of a-KG from fermentation broth with low concentration and complex components has become the bottleneck of large-scale production. In this study, a-KG was separated from the actual fermentation broth by aqueous two-phase system (ATPS) and crystallization. The optimal ATPS composed of acetone/(NH4)2SO4 was selected by studying the phase diagram and a-KG distribution behavior in different organic solvents and salts/sugars. Under the optimized conditions, the purity of a-KG products from crude fermentation broth reached 98.08%, and the one-pass extraction efficiency was 90.52%. The removal of cell debris and soluble proteins increased with the increase of acetone and (NH4)2SO4 concentrations, with the removal ratios reaching up to 99.44% and 86.54%. In addition, 92.56% of the glucose was distributed in the aqueous phase. Although the a-KG fermentation broth is more complex than the whole-cell biotransformation, impurities in the crude fermentation broth could be efficiently removed and a higher a-KG distribution coefficient was obtained. Meanwhile, the recovered (NH4)2SO4 could be reused for fermentation medium. This strategy provides an economical and effective method combined with upstream biosynthesis to recover a-KG and other bioproducts from crude fermentation broth.
Keywords:Alpha-ketoglutaric acid;Fermentation;Aqueous two-phase extraction;Crystallization;Separation
- Zeng WZ, Zhang HL, Xu S, Fang F, Zhou JW, Bioresour. Technol., 243, 1037 (2017)
- Tischler J, Gruhn WJ, Reid J, Allgeyer E, Buettner F, Marr C, et al., Embo J., 38, e99518 (2018)
- Gyanwali B, Lim ZX, Soh J, Lim C, Guan SP, Goh J, et al., Trends Endocrinol. Met., 33, 136 (2022)
- Luo ZS, Yu SQ, Zeng WZ, Zhou JW, Biotechnol. Adv., 47, e107706 (2021)
- Bayliak MM, Lushchak VI, Ageing Res. Rev., 66, e101237 (2021)
- Zdzisinska B, Zurek A, Kandefer-Szerszen M, Arch. Immunol. Ther. Ex., 65, 21 (2017)
- Beer B, Pick A, Sieber V, Metab. Eng., 40, 5 (2017)
- Xie SQ, Li ZX, Zhu GD, Song WL, Yi CH, J. Clean Prod., 343, e131033 (2022)
- Zhang XD, Xu N, Li JL, Ma ZP, Wei L, Liu QD, et al., Enzyme Microb. Technol., 136, e109530 (2020)
- Cybulski K, Tomaszewska-Hetman L, Rakicka M, Laba W, Rymowicz W, Rywinska A, Ind. Crop. Prod., 119, 102 (2018)
- Song Y, Li JH, Shin HD, Liu L, Du GC, Chen J, Bioresour. Technol., 219, 716 (2016)
- Wieschalka S, Blombach B, Bott M, Eikmanns BJ, Appl. Microbiol. Biotechnol., 94, 449 (2012)
- Trinh LTP, Lee YJ, Park CS, Bae HJ, J. Ind. Eng. Chem., 69, 57 (2019)
- Morgunov IG, Kamzolova SV, Samoilenko VA, Appl. Microbiol. Biotechnol., 97, 8711 (2013)
- Szczygielda M, Prochaska K, J. Membr. Sci., 536, 37 (2017)
- Peng XY, Zeng WZ, Xu S, Zha J, Zhou JW, Xu GQ, Biotechnol. Prog., 34, 1370 (2018)
- Pal D, Thakre N, Kumar A, Keshav A, Sep. Sci. Technol., 51, 1141 (2016)
- Inci I, Asçı YS, Uslu H, J. Ind. Eng. Chem., 18, 152 (2012)
- Razmara RS, Daneshfar A, Sahrai R, J. Ind. Eng. Chem., 17, 533 (2011)
- Xie SQ, Song WL, Yi CH, Qiu XQ, J. Ind. Eng. Chem., 56, 145 (2017)
- Zhang ZR, Shen JT, Dai JY, Sun YQ, Dong YS, Xiu ZL, Sep. Purif. Technol., 242, e116784 (2020)
- Fu HX, Wang XD, Sun YQ, Yan L, Shen JT, Wang JF, et al., Sep. Purif. Technol., 180, 44 (2017)
- Baral P, Pundir A, Kurmi A, Singh R, Kumar V, Agrawal D, Sep. Purif. Technol., 269, e118788 (2021)
- Sun YQ, Yan L, Fu HX, Xiu ZL, Process Biochem., 49, 506 (2014)
- Li H, Liu HX, Fang J, Yin S, Chen CY, Li CL, J. Chem. Technol. Biotechnol., 94, 3850 (2019)
- Beltran AB, Nisola GM, Vivas EL, Cho W, Chung WJ, J. Ind. Eng. Chem., 19, 182 (2013)
- Qi LB, Hu YX, Chai QZ, Wang Q, J. Ind. Eng. Chem., 72, 346 (2019)
- Shi XQ, Yang M, Chu AQ, Zhang FY, Fang J, Xu N, et al., AIChE J., e17814 (2022)
- Shi XQ, Liu HX, Chu AQ, Yang M, Fang J, Yi S, et al., Process Biochem., 111, 241 (2021)
- Dai JY, Liu CJ, Xiu ZL, Process Biochem., 50, 1951 (2015)
- Dai JY, Ma LH, Wang ZF, Guan WT, Xiu ZL, Bioprocess. Biosyst. Eng., 40, 423 (2017)
- Liu JX, Guo YB, Xu XF, J. Pharm. Res., 30, 335 (2011)
- Bradford MM, Anal. Biochem., 72, 248 (1976)
- Chen X, Zhang DJ, Qi WT, Gao SJ, Xiu ZL, Xu P, Appl. Microbiol. Biotechnol., 63, 143 (2003)
- Sun YQ, Zhang XX, Zheng YF, Yan L, Xiu ZL, Sep. Purif. Technol., 209, 972 (2019)
- Fu HX, Sun YQ, Teng H, Zhang DJ, Xiu ZL, Sep. Purif. Technol., 139, 36 (2015)